Special Vehicle Editions & Custom Modifications

Product Development

Comprehensive prototyping development, beginning with a detailed product design, focusing on both aesthetics and functionality

Pre-project Scoping

In the pre-project scoping study, concept designs form the foundation of the project. Outlining initial ideas and visualisations to guide development

Product Proposal Brief

Initiating a product proposal brief involves starting a vehicle modification project with the target customer

Secondary Manufacturing

Providing vehicle interception services at OEM sites, ensuring smooth integration and modifications, tailored to support the efficient movement of components and vehicles

FacilityDevelopment

Facility specifications detailing the technical and operational requirements necessary for optimal performance, such as space, infrastructure, safety, and compliance standards

"Special edition vehicle modifications elevate performance, enhance aesthetics,
and make a statement
on the road through their customisation."
- Anonymous

Our Modification Centres assist automotive manufacturers in adding special vehicle editions to new model ranges, from discreet engineering projects to complete new-model enhancement programmes. We produce the Nissan Navara Warrior PRO-4X at the Nissan South Africa plant in Rosslyn, Pretoria, and the highly popular Mahindra Karoo range for Mahindra South Africa at our plant in the Dube TradePort, Durban.

Following tested processes for Special Vehicle Edition conversions, our Modification Centre adheres to high technical and safety standards

Needs Assessment and Design

Defining the specific requirements and objectives of the vehicle conversion, ensuring a clear understanding of its purpose and desired outcomes.

Developing a detailed design plan and conversion objectives
Creating sketches, renderings, or CAD models to visualise
Identifying all layout adjustments and equipment requirements

Sourcing Components

Identifying and procuring the specialised materials, hardware and components required, ensuring that all sourcing meets quality standards

Engaging suppliers capable of providing specialised equipment
Ensuring components are delivered on time and within budget
Supporting a seamless and efficient conversion process

Conversion Process

The physical modification of the vehicle, including drivetrain changes or upgrades

Incorporating structural improvements, including adding a raised roof, cutting out sections for equipment
Interior customisation
Prioritising durability and reliability
Enhancing vehicle performance and aesthetics

Testing and Compliance

Ensuring compliance with local, state, and federal regulations, and any special design approvals.

Obtaining necessary permits
Conducting testing and addressing any issues or adjustments required
Ensuring all systems function correctly

Final Inspection & Certification

Conducting a thorough final inspection to ensure the vehicle meets all design specifications

Complying with technical specifications and safety regulations
Obtaining the necessary certifications and approvals
Final inspection and certification

Post-Conversion Support

Providing ongoing support, maintenance, and servicing to ensure longevity and optimal performance

Collecting feedback
Using insights gained for continuous improvements
Planning improvements and future conversions

A smiling man in a suit with his arms crossed, standing outdoors.

Mahindra Karoo Edition

Our Dube plant produces for Mahindra South Africa the Karoo special editions. Current versions include the Dusk, Dawn and Storm. These models are based on the standard Pik Up platform, but are outfitted for overland adventures. Key features on the S11 models include heavy-duty off-road suspension and 16-inch alloy wheels, fitted with all-terrain tyres and off-road front and rear steel bumpers. The Karoo load bin has a rubberised coating and a roller shutter, finished with a Karoo-branded sports and nudge bar.

Nissan Navara Warrior PRO-4X

The Nissan Navarra Warrior PRO-4X programme is a collaboration between Nissan South Africa and Australian engineering firm Premcar. It is a rugged, off-road enhanced double-cab bakkie. The enhancements are developed and implemented locally in a partnership with Premcar and the AIH Group. The Warrior programme was launched in March 2025. The modifications are implemented at the Nissan South Africa plant in Rosslyn, Pretoria. It involves the local secondary manufacturing of the Navara Warrior PRO-4X. it features a reinforced suspension, increased ground clearance, all-terrain tyres, and other modifications designed for South Africa's demanding road conditions. The Warrior includes aesthetic changes like a blacked-out grille and distinctive interior branding, while retaining the PRO-4X's standard safety features.